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Prevention Tips
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Case Study

Pollution Prevention Tips

Glass Industry

  • Waste glass or cullet are increasingly used as a feedstock-manufacturers now typically use 30 percent cullet mixed with raw materials to make new glass.
     
  • Spent refractory brick can be used as a feedstock, although recycling of this material represents a relatively minor pollution prevention opportunity.
  • Glass container recycling has increased from 20 percent in the 1980s to 37 percent to in the 1990s.

Printing and Publishing Industry

 

  • Used plates and plate materials are recycled back to the metal manufacturer or a metal recover during pre-press-plate making operations.
     
  • Certain waste inks and product rejects are recycled during press operations

Motor Vehicle Assembly Industry

  • Waste oil is recovered at stamping, machining, and engine plants, and remanufactured on-site for return to the process
  • Durable returnable and reusable containers are designed and recycled to reduce paper, metal, and wooden packaging materials at motor vehicle assembly plants.

Textile Industry

  • Water is reused by application of countercurrent wash in the preparation processes.
     
  • Reuse dyebaths and bleach baths in the bleaching and dyeing operations, successful full-scale applications include knit, yarn, and woven fabric products .
     
  • Reuse of synthetic (PVA) size using membrane filtration equipment. At present only 30% of textile operations use PVA, while the remainder still use starch (which cannot be recovered). The recovery rate for PVA is still only 30%.
     
  • Caustic reclamation by evaporative method in the mercerizing process.

Fabricated Metal Production Industry

  • Recycling of oil from cutting and machining operations
     
  • Oil scrap mixtures are centrifgued to recover the bilk of the oil for reuse.
     
  • Reuse of cutting fluids through ultrafiltration
     
  • Regeneration and reuse of aluminum chemical milling solutions
     
  • Recovery of metal working fluids

Electronic and Computer Industry

  • Reuse of drag-out waste back to process tank
     
  • Process chemicals are recovered from fog rinsing parts over plating baths
     
  • Evaporate and concentrate rinse baths for recycling
     
  • Metals are recovered from sludge
  • Reuse of rinse water in plating operations

Metal Casting Industry

  • In-process recycling of electric are furnace dust involves palletizing and then reusing the pellets in the furnace; for some foundries, this on-site dust recycling is not technically o economically competitive
     

Wood Furniture and Fixtures Industry

  • Recycle spent solvents with recovery units, including:small, on-site recovery of spent lacquer thinner; small, in-house recycling of methylene chloride and xylene; batch distillation to recover isopropyle acetate; and small recovery systems for spent paint and methyle ethyl ketone.

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Last modified: 02/23/03